The core differences of the IOTA series of acrylate-modified silicones stem from the design of the position, functionality, and molecular weight of acrylate functional groups in their molecular structures, which directly determine their crosslinking efficiency, dispersion characteristics, and modification effects in different reaction systems. Below is a precise selection plan based on reaction systems, focusing on reaction essence and excluding specific application scenarios, from core dimensions such as reaction mechanism and system compatibility.
1. Radiation-Curable Crosslinking Reaction Systems
Recommended Product: IOTA 170 as the only preferred option
Selection Basis from the Reaction Perspective:
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Functional Group Structure Compatibility: IOTA 170 is a side-chain acrylate-modified polysiloxane. The uniformly distributed acrylate groups modified on the side chains can efficiently participate in free radical crosslinking reactions with other unsaturated monomers or resin molecules in the system under the excitation of radiation energy (such as electron beam, ultraviolet radiation), realizing the uniform embedding of silicone segments in the crosslinking network and avoiding problems of local enrichment or uneven dispersion.
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Reaction Efficiency Advantage: With an active content of 100%, there are no impurities such as solvents or thinners to interfere with the crosslinking reaction, which can maximize the reaction conversion rate. The low viscosity of 60-150cp can reduce the mass transfer resistance of the reaction system, promote the diffusion and collision of molecular chains during crosslinking, and improve the reaction rate.
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Reaction Synergy Characteristics: Its inherent degassing effect is highly compatible with the dynamic process of radiation curing reactions. It can timely discharge trace bubbles generated in the system during crosslinking, avoiding crosslinking network defects caused by bubble retention and ensuring the structural integrity of the system after reaction.
2. UV-Curable Crosslinking Reaction Systems
Recommended Product: IOTA 2220 as the exclusive suitable option
Selection Basis from the Reaction Perspective:
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Targeted Reaction Design: IOTA 2220 has acrylate groups as terminal functional groups. The high reactivity of terminal groups enables it to quickly undergo targeted crosslinking reactions with UV resin molecular chains under the action of UV photoinitiators, forming a stable three-dimensional network structure of "resin main chain - silicone branch chain" with strong reaction specificity and no side reaction interference.
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Matching of Molecular Weight and Reaction Effect: The oligomer-grade design with a molecular weight of 2000/4000, compared with monomer-grade products, has longer molecular chains. After crosslinking, it can directionally enrich on the system surface to form a dense silicone-modified layer. The chain entanglement effect brought by high molecular weight can enhance the stability and durability of the crosslinking network, complementing the rapid reaction characteristics of UV curing.
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System Compatibility: Clearly marked as UV-type, its molecular structure is highly matched with the solubility parameters of UV resin systems. No phase separation will occur during the reaction, ensuring the uniform progress of the crosslinking reaction. At the same time, the terminal crosslinking method can accurately control the distribution position of silicone segments, optimizing the surface performance of the system after reaction.
3. Resin/Emulsion Copolymerization/Graft Modification Reaction Systems
Recommended Product: IOTA 2205 as the only suitable option
Selection Basis from the Reaction Perspective:
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Monomer-Grade Reactivity: IOTA 2205 is a monofunctional organosilicon monomer with a molecular weight of only 300-400, belonging to the category of small-molecule monomers. It has extremely high reactivity and can easily participate in the copolymerization or graft modification reactions of acrylic resins or emulsions. As a "reactive intermediate" of organosilicon units, it can be efficiently introduced into resin/emulsion molecular chains.
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Reaction Controllability: The monofunctional structure can avoid the risk of excessive crosslinking caused by multifunctional groups, effectively preventing system gelation during the reaction, ensuring the controllability of copolymerization/graft modification reactions. At the same time, the introduction method of monofunctional groups can accurately regulate the distribution density of organosilicon units in the resin molecular chain, balancing the modification effect and the original performance of the system.
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Formulation Adaptation to Reaction Environment: The dual-formulation design of water-based and solvent-based can adapt to the copolymerization/graft modification reaction environments in aqueous or solvent phases respectively. It can be flexibly selected according to the medium type of the reaction system, avoiding reaction obstruction or uneven dispersion caused by incompatible formulations. The high active content of 99.9% further ensures the sufficiency of the reaction.
4. Conventional Curable Coating Crosslinking Reaction Systems
Recommended Product: IOTA 2205 as the first choice
Selection Basis from the Reaction Perspective:
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Mild Crosslinking Characteristics: The monofunctional acrylate groups of IOTA 2205 can undergo stepwise crosslinking reactions with active components (such as hydroxyl groups, isocyanate groups, etc.) in conventional curable coating systems (such as thermal curing, room temperature curing). The reaction rate is mild, which is compatible with the slow reaction process of conventional curing, avoiding system defects caused by too fast reaction.
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Synergy of Dispersion and Reaction: The low molecular weight (300-400) ensures excellent dispersibility in conventional curable coating systems, enabling it to participate in crosslinking reactions uniformly. At the same time, its characteristic of improving leveling and wettability is essentially achieved through the directional arrangement of molecular chains during the reaction, which complements the film-forming reaction of conventional curable coatings, ensuring crosslinking efficiency and optimizing film-forming quality.
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Wide System Adaptation Range: The dual water-based and solvent-based formulations can cover the reaction medium types of most conventional curable coatings, with no system compatibility obstacles. The clear addition amount range (1-6%) facilitates the regulation of crosslinking degree by adjusting the dosage, meeting the modification needs of different conventional curing systems.
Selection Summary:
The core logic of reaction system selection is the three-dimensional matching of "functional group structure - reaction mechanism - system environment". For radiation-curable crosslinking systems, the side-chain type IOTA 170 is preferred; for UV-curable crosslinking systems, the terminal type IOTA 2220 is exclusive; for copolymerization/graft modification systems, the monomer-type IOTA 2205 is the only suitable option; for conventional curing systems, the monofunctional dual-formulation IOTA 2205 is preferred.