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Question: I need a polysilazane-based coating for my project. How do I choose the right one?
Answer: Your choice depends on three critical factors:
Temperature Resistance: What is the maximum operating temperature?
Curing Process: Can you apply heat, or must it cure at room temperature?
Primary Function: What is the key property you need? (e.g., hydrophobicity, ease of cleaning, ceramification)
Core Identity: Vinyl-functional, ceramifying precursor polymer.
Key Property: Exceptional high-temperature resistance and conversion to a protective ceramic.
Curing: Requires external energy: Thermal cure (>250°C), Platinum-catalyzed cure (80-100°C), or UV cure.
Performance:
Temperature: Up to 800°C (clearcoat), up to 1600°C (formulated).
Ceramic Yield (@800°C): 60-70% (forms SiC/Si₃N₄ in N₂/Ar).
Hardness: 6-7H.
Surface Energy: Hydrophobic (Contact Angle: 100°-105°).
Ideal For: Applications requiring ultimate performance under extreme conditions.
Aerospace: Engine components, combustion liners.
Energy: Battery sintering furnace parts, fuel cell stacks.
Industrial: High-temperature furnace fixtures, sintering trays.
Advanced Materials: Ceramic Matrix Composite (CMC) binder.
Selection Rule: Choose IOTA 9118 when your application involves sustained extreme temperatures (>300°C) or requires ceramification.
Core Identity: Methyl/Amino-functional, room-temperature curing polymer.
Key Property: Fast curing at room temperature via reaction with ambient moisture.
Curing: Primarily room-temperature moisture cure. Heat (60-200°C) can significantly accelerate full curing.
Performance:
Temperature: Up to 300°C (clearcoat), up to 1000°C (short-term, formulated).
Hardness: Up to 7H (after 24h at RT or baking).
Surface Energy: Hydrophobic (Contact Angle: 100°-105°).
Drying Time: 20 min - 2 hours to touch (customizable).
Ideal For: Applications requiring high-efficiency application and excellent general protection.
Automotive: Automobile ceramic coating (plating), headlight lens coating.
Consumer Electronics: Protective coatings for phone cases, watch covers.
General Industrial: Anti-corrosion coatings for metal structures, radar radome protection.
Selection Rule: Choose IOTA 9150 when you need a convenient, fast-curing, hydrophobic protective coating for medium-temperature environments.
Core Identity: Perhydropolysilazane (Inorganic), precursor for silica glass.
Key Property: Cures to form a pure inorganic silicon dioxide (SiO₂) glass coating.
Curing: Moisture Cure at Room Temperature (slow) or accelerated at 150°C with high humidity.
Performance:
Coating Nature: Inorganic, glass-like.
Hardness: Extremely high, up to 9H (pencil hardness).
Surface Energy: Hydrophilic - allows water to sheet off, carrying away dirt (easy-to-clean).
Other Properties: Excellent electrical insulation, superior gas barrier (O₂, H₂O).
Temperature: Stable in air up to 800°C.
Ideal For: Applications requiring the properties of glass without high-temperature melting.
Architecture & Infrastructure: Anti-graffiti coatings for buildings, easy-clean surfaces for public transport.
Electronics: Dielectric insulating layer for semiconductors, encapsulation for flexible electronics.
High-End Packaging: High barrier films for OLED displays.
Luxury Goods: Ultra-hard, anti-scratch coatings for jewelry and optical lenses.
Selection Rule: Choose IOTA-PHPS when you need an inorganic coating with super hardness, hydrophilic easy-clean properties, or superior electrical insulation.
Feature | IOTA 9118 | IOTA 9150 | IOTA-PHPS |
---|---|---|---|
Core Identity | High-Temp Ceramic Expert | RT Curing All-Rounder | Inorganic Glass Specialist |
Key Function | Ceramification, Extreme Protection | Hydrophobic Protection, Convenience | Hydrophilic Easy-Clean, Insulation |
Max Temp (Clearcoat) | 800°C | 300°C | 800°C |
Curing Mechanism | Thermal / UV / Catalyst | Moisture (Room Temp) / Heat | Moisture / Heat & Humidity |
Resulting Coating | Ceramic (SiC/Si₃N₄) | Organic Polysiloxane | Inorganic Glass (SiO₂) |
Hardness | 6-7H | 7H | 9H |
Ideal For | Turbine blades, Furnace parts | Automobile coating, Electronics | Anti-graffiti, Semiconductors |
Final Decision Flow:
Extreme Heat or Ceramification? → IOTA 9118
Room Temperature Cure & Hydrophobicity? → IOTA 9150
Glass-like Hardness or Hydrophilic Easy-Clean? → IOTA-PHPS